Electrical Vehicle (EV) Battery Pack Assembly
Cybernetik specializes in advanced automation for EV battery assembly lines, delivering high-efficiency solutions tailored to meet the demands of electric vehicle production. Our systems integrate technologies such as vision systems, precision welding, and robotic handling to ensure stringent quality control, streamlined operations, and enhanced throughput.
Adaptability being crucial for a dynamic and innovation sector such as this, our systems are geared for flexibility. These support diverse cell types and battery configurations while optimizing production for reliability and scalability.
Capacity & Speed:
- Cell Diameter: 32, 33, 35, 40, 42, 46 mm
- Speed: Up to 6000 cells/hr
Grow Your Business
Bring the power of industrial automation to your wind energy business.
Cell Geometry Handled
Cylindrical (18650, 21700, 32140)
Prismatic
Pouch
Blade
Assembly Line
We develop efficient
Turnkey
Solutions
for your EV business
The Cybernetik Advantage
- Full accountability for end-to-end project delivery
- Consultative approach with process study and technology analysis
- Teams fluent in technical language for precise communication
- Handling up to 6000 cells per hour.
- Adaptable assembly lines capable of handling multiple module types
- Integrated solutions with laser and resistance welding.
- Proven expertise with 400+ customized robotic solutions delivered
Applications
Automotive
Energy
Electronics
Battery Manufacturing
Battery Assembly
Automate your battery manufacturing / assembly line
Equipment Videos
Process
handles multiple cartons and cells of varying size and type.
via SCARA robots with vision system for cell number check. Rapid tool change feature enables cell size and type flexibility.
for on-the-fly cleaning to improve cell terminal weldability and battery performance.
covers positive cell terminal to prevent accidental shorting during welding. AI-based vision systems to rapid quality check.
at multiple stages for track and trace, and to establish parent-child relationship between cells and modules. Rotary station places cells vertically below the reader. Scanners allow simultaneous reading of multiple cells.
to check OCV (open circuit voltage) and ACIR (AC internal resistance). Python/MATLAB ensure accurate and rapid data capture.
via SCARA robots onto multiple parallel conveyors based on test results. Rotary flipper inverts cells in alternate rows to ease subsequent assembly.
via SCARA robots that pick and place sorted cells on to holders. Vision system detects cell polarity. Gripper pitch is changeable to accommodate cells of different sizes and types.
About Us
Headquartered in India with two design offices and four manufacturing plants, Cybernetik provides automation and robotics solutions to industries across the world.
We tackle complex industrial challenges for leading international brands, by providing expert solutions employing innovative approaches and use of advanced technologies.
HQ - India
Cybernetik Technologies Pvt. Ltd.Gate No. 365, Urawade, Mutha Road, Opp. Indo-German Technology Park, Pune - 412108. Maharashtra, India.
Email: sales@cybernetik.com
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Systems Installed Worldwide
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Satisfied Customers
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Years of Experience
