Cybernetik's Substrate Coating Solutions
Catalytic Converters decrease pollution primarily by oxidizing carbon monoxide (CO) from automobile exhaust to carbon dioxide (CO₂). They also oxidize hydrocarbons (HCs) and reduce nitrogen oxides (NOx). This is important considering transport is the number one source of urban air pollution and a major worldwide killer.
One of the factors affecting the efficacy of catalytic converters is substrate coating. Cybernetik’s Substrate Coating System is a synergy of multiple automation systems that enable data traceability, high productivity, customized design, and safety for heavy duty trucks, passenger cars, and motorcycles.
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Process Flow
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The Cybernetik Advantage
- Data track and trace for real time access of data and process monitoring, control, and upgrades.
- Robotic Pick & Place for automated part acceptance / rejection after crucial stages.
- High productivity via seamless process flow.
- Quality assurance via blockage testing and three stage weight checking.
- Inbuilt systems for safe operations.
Products & Sub Systems
- Premix Tanks
- Brewing Tanks
- Activation Tanks
- Portable Tanks
- Dryer
- Calciner
- Robotic Pick & Place
- Track & Trace
- Coating Machine
- Air Stripper
- Back Pressure Checking Station
- Weighing Station
Applications
Heavy Duty Truck Catalytic Converters
Passenger Car Catalytic Converters
Motorcycle Catalytic Converters
Automate your Catalytic Converter Substrate Coating
Equipment Videos
The Manufacturing Process:
Coating Blend Preparation by Washcoat Automation and its loading into the Coating Automation equipment.
Loading part on Belt Conveyor.
Barcode Printing & Verification by Barcode Scanner, Laser Printer, and Pad Printer.
Scanning the part via Scanner before coating to check the coating stage i.e. first or second.
Coating by the Coating Machine as the part is rotated 360 degree in stages in the horizontal plane.
Pick & Place of properly coated part on Pallet by Robot on Servo Slide, which is then conveyed to the Pusher Slide. Robot places improperly coated part on Reject Conveyor.
Drying parts via air at 150-200 degree Celsius loaded by Pusher Slide in the Drying Tunnel.
Conveying dried part by Accumulation Conveyor.
Turning Upside Down the part in the Flip Over.
Pick & Place of flipped over part by Robot to Drying Tunnel; followed by a repeat of steps 4 to 7.
Pick & Place of the twice coated and dried part by Robot.
Calcining at 600-650 degree Celsius in the Calciner.
Pick & Place of calcined part by Robot on to Weigher.
Thermal Processing & Blockage Check in the Back Pressure Station.
About Us
Headquartered in India with two design offices and four manufacturing plants, Cybernetik provides automation and robotics solutions to industries across the world.
We tackle complex industrial challenges for leading international brands, by providing expert solutions employing innovative approaches and use of advanced technologies.
HQ - India
Cybernetik Technologies Pvt. Ltd.Gate No. 365, Urawade, Mutha Road, Opp. Indo-German Technology Park, Pune - 412108. Maharashtra, India.
Email: sales@cybernetik.com
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Systems Installed Worldwide
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Satisfied Customers
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Years of Experience
